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6. Bioplastics

A book about the different types of bioplastics.

6.1 Biodegradable, biobased plastics

Polylactid Acid (PLA) 

  • lactic acid is obtained from starch or sugar by fermentation using lactic acid bacteria
  • Polylactide is synthesized from the lactic acid
  • available in large quantities,
  • important plastic for the packaging industry
  • Prices for PLA have fallen in recent years (approx. 2 EUR/kg)
  • PLA is currently being produced in large quantities in the USA, the Netherlands and Germany/China 

Polyhydroxyalkanoate (PHA)

  • PHA is produced by biosynthesis of various algae and bacteria as an energy storage molecule
  • For this, bacterial cultures must be fed with glucose or other carbohydrate-rich nutrients
  • Polyhydroxybutyrate (PHB) are polyhydroxyvalerate (PHV)
  • and polyhydroxybutyrate-co-valerate (PHBV)
  • not soluble in water, UV-resistant
  • not resistant to acids and bases
  • non-toxic and biocompatible, biodegradable
  • relatively expensive (3-15 EUR/kg)
  • are used for beverage packaging, disposable items, agricultural films or bin liners 

Starch-Blends

  • the most common biodegradable plastic
  • Plastics made from starch blends consist of two phases.
  • Hydrophobic polymer (mostly degradable polyester) and hydrophilic thermoplastic starch (25-70%)
  • both phases are combined during a melting process to form a waterproof starch plastic
  • Industrial production in Italy, Germany, Netherlands, Austria

 Polyester from cellulose

  • esters and ethers from cellulose, which is obtained from wood, are used = cellulose acetate
  • in principle, it is viscose in film form (see viscose production)
  • as technical acetic acid and plasticizers are used in production, the product is not 100% bio-based
  • Film made from cellulose hydrate, also known as cellophane
  • In principle, the material is biodegradable, but coatings delay degradation
  • Used as packaging, coatings, cigarette filters
  • Industrial production in UK/USA, Japan, Germany, Austria